monomaterial tray GRUPO TAV FOOD with vegetables

How to Choose the Right Food Packaging Materials and Elevate Every Product

Apr 21, 2026 | materials

Choosing the right materials for food packaging is a key decision in any business within the food sector. It not only affects product preservation, but also impacts food safety, logistics, customer experience, and even the brand’s sustainability.

In this context, companies such as Grupo Tav Food have evolved towards a model in which packaging is no longer just a simple container, but a strategic solution. Their approach is based on adapting each material to the type of food, the production process, and distribution requirements, offering a fully customized service.

 

Why food packaging materials cannot be chosen at random

Choosing materials for food packaging is not just a matter of aesthetics or cost. Each food product has specific characteristics—moisture, temperature, fat content, shelf life—and all of these factors determine the type of packaging required.

A poor choice can lead to:

  • loss of freshness
  • product contamination
  • reduced shelf life
  • logistical issues
  • regulatory non-compliance

That is why the current approach is clear: every food product needs its own specific solution. In fact, Grupo Tav Food works precisely under this philosophy, analyzing each product to recommend the most suitable material based on its use and preservation.

 

Food Packaging Materials by Product Type

One of the most important points is understanding that there is no single universally valid material. The choice depends directly on the type of food.

Below, we look at how to select the right material based on the product:

 

Fresh Products: Meat, Fish, and Perishable Foods

Fresh foods require materials with strong preservation performance, durability, and, in many cases, moisture control.

Most suitable materials:

  • PET / rPET
  • Heat-sealable trays
  • Coated cellulose
  • Absorbent pads

For these products, packaging not only protects the food, but also extends shelf life, reduces waste, and improves presentation.

 

Frozen Products: Resistance to Low Temperatures

Frozen foods require packaging that can withstand extreme temperatures without losing its properties.

Recommended materials:

  • PE (polyethylene)
  • PP (polypropylene)
  • Multilayer technical films

In this case, the priority is to prevent breakage, freezer burn, and loss of quality during storage.

 

Ready meals and ready-to-eat food

Here, factors such as convenience, thermal resistance, and safety come into play.

Most commonly used materials:

  1. PP (polypropylene)
  2. Aluminum
  3. Compostable cellulose

These types of packaging must ensure that the food arrives in perfect condition and can be consumed directly, without complications.

 

Dry products: snacks, bakery items, and non-perishable foods

For this type of food, the priority is to protect against moisture and preserve texture.

Common materials:

  • Paper and cardboard
  • Lightweight plastic films
  • Combined packaging

In addition, these materials allow for greater customization, which is key for branding and presentation.

 

Beverages and liquids: safety and leak-proofing

Liquids require completely airtight and durable packaging.

Recommended materials:

  • PET
  • Tritan
  • PE or multilayer materials

Here, the goal is to prevent leaks, preserve flavor, and ensure the safety of the contents.

Winning Packaging 2025 Liderpack, Sirius by Grupo Tav Food

How to choose the right material: key factors

Choosing the right packaging is not a quick decision nor one based solely on price. Behind it lies an analysis that combines technical, logistical, and commercial variables. In reality, selecting the right materials means understanding how the product behaves throughout its entire lifecycle, from packaging to final delivery to the consumer.

For example, designing packaging for a product intended for immediate consumption is not the same as for one that must be kept refrigerated for days or weeks. In these cases, factors such as oxygen barrier properties, moisture resistance, and sealing capacity become critical. An incorrect material can shorten the product’s shelf life or even compromise its safety.

From this point on, there are several key elements that must be analyzed:

Technical factors

  • storage temperature (refrigerated, frozen, or ambient)
  • exposure to oxygen, light, or moisture
  • type of food (fatty, dry, liquid, fresh)
  • need for heat sealing or modified atmosphere

These aspects directly determine which material can guarantee the product’s preservation under optimal conditions.

Logistical factors

Beyond the product itself, the packaging must adapt to the entire supply chain. It must not only protect, but also facilitate transport and storage.

  • stacking resistance
  • space optimization
  • packaging weight
  • ease of handling

Poorly designed packaging can lead to additional distribution costs or day-to-day operational problems.

Commercial factors

Packaging also communicates. In many cases, it is the customer’s first contact with the product and therefore directly influences their perception.

  • point-of-sale presentation
  • product transparency or visibility
  • differentiation from the competition
  • ease of use for the consumer

A good material not only protects, but also conveys quality and reinforces brand positioning.

Sustainability factors

Lastly, sustainability has become an essential criterion. It is no longer an added value, but a market requirement.

  • material recyclability
  • compostability
  • plastic reduction
  • lower environmental impact

Companies are increasingly seeking solutions that balance technical performance and environmental responsibility without compromising packaging functionality.

In this context, having specialized advice makes it possible to analyze all these variables together and make better-informed decisions, tailored to each product and each business model.

 

Innovation in materials for food packaging

The packaging sector has evolved significantly. Today, materials must not only protect, but also respond to new demands.

Some key trends:

  • use of recycled materials (rPET)
  • development of compostable packaging
  • thickness reduction
  • more efficient multilayer structures

For example, solutions such as Ecoocel show that it is possible to replace traditional plastics with natural fibers without losing functionality, while also achieving a significant reduction in environmental impact.

 

Sustainability: a decisive factor in material selection

Today, choosing materials is not only a technical decision, but also a strategic one.

Companies seek:

  • reduce their carbon footprint
  • comply with European regulations
  • improve their brand image
  • adapt to more conscious consumers

Grupo Tav Food integrates sustainability throughout its value chain, from packaging design to recyclability, committing to responsible materials without compromising quality.

 

The role of expert advice in packaging selection

One of the biggest mistakes in the sector is choosing packaging without prior analysis.

That is why specialized advice is key.

A professional process includes:

  1. product analysis
  2. supply chain analysis
  3. cost assessment
  4. material selection
  5. testing and validation

Grupo Tav Food offers this comprehensive support, helping companies make more efficient and profitable decisions.

 

Beyond the material: packaging as part of the product

Today, packaging is part of the customer experience.

It not only protects, it also communicates:

  • quality
  • Sustainability
  • innovation
  • brand positioning

That is why choosing the right materials is not only a technical matter, but also a strategic one.

 

Choosing materials for food packaging means deciding how your product is perceived

Food packaging materials are much more than a technical choice. They are a key tool for preserving the product, improving logistics, complying with regulations, and connecting with the consumer.

Every food product needs a specific solution, and understanding this makes the difference between packaging that simply meets requirements and packaging that truly adds value.

In this scenario, having specialists such as Grupo Tav Food makes it possible to make informed, tailored, and future-oriented decisions. Because in the food sector, packaging is no longer the end of the process: it is an essential part of the product.

 

Loading...